The prevention of overfilling or underfilling of wet wipe packs is typically ensured through several mechanisms and controls in the machine’s design and operation:
- Precise Pumping System: The machine may utilize a pumping system calibrated to dispense the exact volume of wet wipe solution needed for each pack. This system ensures consistency in the amount of solution dispensed, preventing overfilling or underfilling.
- Level Sensors: Level sensors are often installed to monitor the amount of solution in the reservoir or dispenser. These sensors trigger the pumping mechanism to stop when the desired level is reached, preventing overfilling.
- Weight or Volume Measurement: Some machines may incorporate weight or volume measurement systems to verify that each pack contains the correct amount of solution. If the measured weight or volume deviates from the set parameters, the machine can adjust the dispensing process accordingly.
- Automated Control Systems: Advanced control systems can regulate the dispensing process in real-time based on preset parameters. These systems can detect and correct deviations from the desired fill level, ensuring consistency across all packs.
- Optical Sensors: Optical sensors may be employed to detect the presence of wet wipes in the packaging assembly. These sensors ensure that the next wet wipe is only dispensed when the previous one is correctly positioned, vertical type single wet wipe machine preventing underfilling due to missing wipes.
- Feedback Mechanisms: The machine may incorporate feedback mechanisms to adjust the dispensing process based on factors such as substrate thickness, speed of production, or viscosity of the solution. This adaptive control helps maintain consistent fill levels regardless of variations in production conditions.
- Calibration and Testing: Regular calibration and testing of the dispensing system are essential to ensure accuracy and consistency. By periodically verifying the machine’s performance against established standards, operators can identify and rectify any issues that may lead to overfilling or underfilling.
By integrating these features and mechanisms into its design, the machine can effectively prevent overfilling or underfilling of wet wipe packs, ensuring product quality and customer satisfaction.
